Text Box: Size: No limitation on number of wires Length: up to 150’ Connector Type: No limitation with proper crimp tool Text Box: Assembly/Test Techniques Conductive Potting for connections Non-Conductive Potting Sleeving & Heat Shrink Crimp & solder cup connections Currently do no do molded cables or over braid Continuity/discontinuity testing Insulation Resistance, 1500 VDC Limit\ Dielectirc Breakdown, 1000 VAC Limit Gas-Tight Testing Text Box: Cable Types Ribbon Cables Triax Coax Multi-Conductor shielded Environmental back shells Branched wiring harnesses Point-to-Point wire routing Interconnect cables for racks Text Box: Specifications J-STD-001B, Class 3 Mil-Std-113OB Text Box: Cable and Harness Assemblies Text Box: Coating and staking of PWB’s and assemblies per NHB 5300.4 (3J) Foaming of completed assemblies is performed to internally developed processes, approved by customer Text Box: Qualified to lead-form components for space applications Text Box: 4000 sq.ft. clean room, controlled access, temperature, and humidity with N2 dry box storage Class 1A ESD Controls Text Box: Soldering Assemble and inspect to NASA process NHB 5300.4 (3A-1) Also perform to the requirements of ANSI-JSTD-001B, per our single-process initiative Text Box: Space Manufacturing Text Box: Manual rework stations with hot air capability Specialized tooling for removal of surface mount components Text Box: Conceptronics Reflow oven, 7 zones top and bottom Reflow profiles are individually designed for each assembly Text Box: Thru-hole and surface mount board production SMT process has been customer-qualified for space applications Text Box: Mydata automated pick-and-place, capable to 16 mil pitch placement SPC-monitored paste application process Text Box: Printed Circuit Board Manufacturing Text Box: Assembly / Wiring Text Box: Wire-wrap assembly for F-18 Stores Management -- over 1000 units built without a failure and 100% on-time delivery Text Box: Assembly of system racks, including electronic drawers, interconnect panels and cabling Top level racks pass shock and environmental qualification testing Text Box: Broad spectrum of assembly and wiring capabilities, including high-density wire-wrap and cables Text Box: Cable and wire harness assembly for both systems and test equipment Text Box: Hi Reliability Manufacturing