Manufacturing and Test

•   Highly Experience and Committed Manufacturing Team

•   Certified to Solder to All Current DoD and NASA Standards
     - Assembled and inspected to NASA        process NHB 5300.4 (3A-1)
     - Also perform to the requirements of ANSI-JSTD-001B, per FES' single process initiative

•   ESD Processes and Certifications

•   Multiple Manufacturing Technologies:
     - Space manufacturing clean room
        > 4000 square feet with controlled access
        > Temperature and humidity control with N₂ dry box storage
    - Space qualified processes for surface mount & thru-hole Printed Wiring Board (PWB) assembly
      > Qualified to lead-form components for  space applications
      > Coating and staking of PWB's and assemblies per NHB 5300.4 (3J)
      > Controlled atmosphere conformal coating and foaming per internally developed and approved DoD  NASA
          qualified inspections
    - MyData automated pick-and-place capable to 16 mil pitch placement
    - Statistical Process Control (SPC) monitored paste application process
    - Conceptronics reflow oven: 7 zones top and bottom, individually designed reflow profiles for each assembly
    - Manual rework stations with hot air capability & specialized tooling for removal of surface mount components

•   A Broad Spectrum of Wiring & Assembly Capabilities
    -  Cables, wire harnesses,& high-density wire wrap assemblies for systems and test equipment
    -  Assembly of system racks with electronic drawers, interconnecting panels, and cabling
    - Top level racks pass shock and environmental qualification testing
    - Wire-wrap assembly for F-18 Stores Management:
    Over 1000 Units Built Without a Failure and 100% on-time delivery

•  Aerospace Testing
    - Automated Environmental Stress Screening (ESS) Testing
    - Automated Testing of slices and units using Common Core Test Set
    - Operational, thermal, and vibration testing to meet customer requirements
      > Vibration testing in 3 axis, random & sinusoidal
    - BEMCO model AGH thermal test chamber simulating space atmospheres to 1 x 10^-6 Torr
    - Ecosphere and Tenny Ten thermal chambers

•   MIL-SPEC, Commercial, and Custom Packaging
    - Documentation: end item data package, certificate of compliance, as shipped configuration lists, as built  materials
     lists, test reports, test data, trend data, discrepancy documents, photographic records
  - Shipping: foam in-place, bubble wrap, ESD protection, NHB 6000.1 compliant, custom packaging.